What is Diamond Plate?
Diamond plate is a metal plate product that features a raised diamond-like pattern on the surface. This pattern creates increased traction for an individual or object on top of the diamond plate.
A spread of metals is often wont to make the diamond plate, adding to its versatility. The diamond plate also can have different patterns and ranging projection heights counting on the appliance.
Diamond plate is typically steel, chrome steel, or aluminum. Hot rolling is a common method that is used for manufacturing many types of steel. However, modern manufacturers also make a raised and pressed diamond design.
The added texture helps to minimize the danger of slipping, making diamond plate an answer for stairs, walkways, catwalks, and ramps.
The diamond plate can be used in both industrial and private settings. Its non-skid properties mean that a diamond plate is usually used on the inside of ambulances and the footplates of firetrucks. Additional applications include truck beds and trailer floors.
Is Diamond Plate the same as Tread plate?
In most cases diamond plate can be referred to as tread plate or checker plate. These terms are used to refer to the same thing.
How is Diamond Plate Made?
You have seen a metal sheet with fine diamond patterns. Have you ever wondered how these patterns came into existence? The answer lies on the diamond plate process.
Despite the complex diamond pattern, the method for creating diamond plate is comparatively simple.
When making a standard plate or sheet, the metal material is passed through a series of huge rollers until the specified thickness is achieved.
However, there is one major difference when making a diamond plate. On the ultimate set of rollers, one among the rollers features a pattern that embosses the diamond shape onto the plate.
If you check out most diamond plate, you will notice that just one side of it features the diamond pattern.
This is often thanks to the very fact that just one roller within the set has the diamond-shaped pattern thereon, so one side of the metal is exposed thereto while the opposite is left smooth.
For aluminum diamond plate, this process “stamps” the pattern onto the plate, whereas with steel, hot rolling is usually used.
This involves heating a slab of steel above its recrystallization temperature then bringing it through a series of smooth rollers to its desired thickness.
Heating the metal above its recrystallization temperature helps to stop major alterations in mechanical properties thanks to work hardening. Once the aluminum has reached its final shape, it’s allowed to chill slowly.
While there are other techniques wont to create a diamond plate, the rolling method is commonest because the sole major difference between the rolling plate and the diamond plate is that the roller used.
This makes the method very economical, and it’s why the diamond plate can often be found at relatively affordable prices in comparison with a traditional plate of equivalent material and dimensions.
Types of Diamond Plate
Aluminum Diamond Plate
Aluminum alloys are among the most common metals that are formed into a diamond plate. 6061-T6 aluminum is employed actually because of its corrosion resistance also as its excellent structural properties. 3003 aluminum is additionally used, although it’s more noted for its luster and aesthetic appeal.
Low to Medium Steel Diamond Plate
Steel may be a popular diamond plate material for several reasons. First, steel has excellent mechanical properties for structural applications. Second, steel may be a relatively affordable material in comparison to chrome steel, aluminum, and other sorts of metals. This enables the top user to be ready to buy large quantities of the diamond plate during a cost-effective way. A36 is usually used for a diamond plate.
Stainless Steel Diamond Plate
Sometimes, it’s necessary for the diamond plate to be immune to corrosion. Chrome steel diamond plate is usually the simplest choice for the food and beverage industry and in applications where harsh chemicals could also be used. Chrome steel diamond plate is additionally widely considered to be aesthetically pleasing. It’s one of the costlier sorts of diamond plate in comparison with steel and aluminum. Common grades of steel diamond plate include austenitic stainless steels like 304 and 316, also as martensitic grades like 440C and 17-4 PH.
Plastic diamond plate
Diamond plate process does not just apply to metals. It is also used on plastic materials for different purposes.
Diamond plastic plates sheets are perfect for any room and application. The most common application areas include the garage, office, or utility room. These panels are available in different sizes. The plates also come in multiple styles and finishes.
Diamond Plate thermoplastic sheets are waterproof, impact and stain resistant at a fraction of the worth of other panels. Durable and timeless, these stylish panels add instant drama that leaves an enduring impression.
Diamond plastic plates tend to bor utility room. These decorative diamond plastic panels are strong and eye-candy. They can also be easly painted to match with your theme.
From the above diamond plate types, which one do you need? If you are not sure whether the materials suitable for diamond plate process, don’t hesitate to contact reliable diamond plate manufacturer for consultation.
What Are the Uses of Diamond Plate(Applications)
A common diamond plate application is for creating traction on surfaces. Shipping docks are often made up of diamond plate.
They’re ready to resist the wear and tear and cyclic loading of forklifts and heavy pallets while at an equivalent time offering slip-resistance and ductility.
Walkways and platforms are another common application, also as for steps and running boards.
While diamond plate does offer increased traction to smooth-surfaced metals, other sorts of slip-resistant surfaces may require more traction, especially in wet conditions.
If a surface is going to be subject to liquids, then ingot grating or metal safety grating could also be more advantageous than a diamond plate.
Another reason the diamond plate is chosen is for aesthetic purposes. The pattern of the diamond plate is usually considered appealing.
Items like store signs, displays, or bars and counters will sometimes be made out of the diamond plate. Toolboxes also are frequently made out of diamond plates for cosmetic appeal.
In connection with the above uses of diamond plate, here are some of the areas where this material is used;
Stairs and Walkways: Diamond plate is usually used on stairs or ramps in industrial areas, which helps to scale back the prospect of slipping on the metal. Outdoor fire exits especially are enhanced with diamond plate to reinforce traction when the steps become slick from rain or snow.
Vehicles and Trailers: most of the people with a pick-up truck can attest to how often they’re stepping in and out of the bed of the truck. For this reason, diamond plate is usually used as an accent on bumpers, truck beds or trailers to assist reduce skids when stepping onto a vehicle, while also provide traction for pulling or pushing material on and off of a truck.
Aesthetic Accents: Aluminum diamond plate, chrome steel diamond plate, and hot rolled steel diamond plate each have a really unique appearance and finish, which may be used as an accent for architectural elements or furniture.
Diamond plate are often found as runners on stairs, backsplashes, tabletops, and more.
Of course we cannot rule out many other applications that are suitable for diamond plate.
How to Install Diamond Plate:Step by Step Guide
After getting diamond plate service in China for your application, the next step is to proceed with the installation.
1) Confirm the shape and size for the area to be covered
Carefully measure the length, width and any special features of the target area you’re covering and accurately transfer those measurements to the rear of the diamond plate.
Due to the very fact that the highest of the diamond plate metal has raised bumps, the rear of the diamond plate is flat and is that the best position to use a black marker for your outline.
2) Choose the right saw for cutting the plate
Depending on the shape that you are cutting, choose a Band saw, a table saw, or buzz saw. For intricate shapes, a Band saw could also be best. For larger rectangular shapes a table saw, or buzz saw could also be most straightforward and most accurate
3) Get rid of the sharp edges
Sharp edges and burs can cause injury and can not be aesthetically pleasing; you ought to sand any edges that were cut so as to avoid this.
4) Drill even holes within the diamond plate edge
For general use, confirm that you drill even holes within the tread plate edge. They ought to be a few ½” from the sting itself. A reasonable distance apart is about every 10”. You’ll adjust this counting on size or shape of the ground plate. A ¼” diameter drilling bit may be a good start.
5) Secure the diamond plate to your metal or wood material
If you are covering a metal surface with the diamond plate, place it over the surface and mark the holes on the prevailing surface. Drill holes within the existing surface for simple installation.
If you used a ¼” drilling bit on the diamond plate, make certain to use a 1/8” holes then secure the diamond plate metal to the surface with 1/8” self tapping metal screws. A self tapping screw is meant to tap their own mating thread into the surface that they are driven into.
The wooden surface covering – If you are covering a wooden surface with the plate, you are doing not got to drill holes into the wood before placing the diamond plate thereon. Use 1/8” wood screws to tighten the plate to the wood.
If you’re using diamond plate metal because it had been specified on employment it’s important to form sure the plate you’ve got meets industry standards.
If the diamond plate you’re cutting goes to be used in a wet environment after fabricating it to the precise size needed it are often coated with a highly abrasive non-slip surface.
Diamond Plates in China: Roche Industry
I hope that this guide has given you a proper understanding of the diamond plate and its importance.
The good news is there are companies that specialize in providing diamond plate services in China. All you need is to define the type of material that you want and they work on it.
Roche Industry is the world’s largest small-quantity metal supplier with over 90 brick-and-mortar stores across the world. We are diamond plate experts and are providing quality customer service and products for many years.
At Roche Industry, we supply a good range of diamond plates for a wide range of applications. Our stock of diamond plates includes chrome steel, galvanized steel, alloy steel, aluminum, brass, copper, and thermoplastic diamond plates.
Our hot rolled and cold rolled steel is out there during a wide selection of shapes, including bars, tubes, sheets, and plates. We will cut metal to your exact specifications.
Do not hesitate to contact us for quality diamond plates in China.